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Production process

Production process

As per EN 124:2015, the production process of our manholes covers falls under class C2 (“Composite material C2” Point 4.2 Type of composite materials). This is a compression molding process made with a closed mold under controlled temperature (SMC) that employs thermosetting resins (polyester resin), short glass fibers (chopped strand) and other additives. The production process guarantees excellent fibers’ wettability from the polymer matrix. Moreover, it avoids air bubbles and creates an excellent interlaminar cohesion between components.

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Areas of use

Our FRP manholes covers are designed to meet A15/B125/C250/D400 load ratings’ requirements in accordance with EN 124:2015. Moreover, FRP covers have hardness characteristics similar to cast iron ones, while having better resistance to residual strains.

Areas of use
MINIMAL RESISTANCE LOAD > 15 kN

MINIMAL RESISTANCE LOAD > 15 kN

Exclusively pedestrian and cycling areas.

MINIMAL RESISTANCE LOAD > 125 kN

MINIMAL RESISTANCE LOAD > 125 kN

Sidewalks, pedestrian or similar areas, rest areas and car parking garage.

MINIMAL RESISTANCE LOAD > 250 kN

MINIMAL RESISTANCE LOAD > 250 kN

Areas of drainage channels along the sidewalks that run for a maximum of 0,5m onto the roadway and for a maximum of 0,2m onto the sidewalk.

MINIMAL RESISTANCE LOAD > 400 kN

MINIMAL RESISTANCE LOAD > 400 kN

Roadways (including pedestrian ways), transitable platforms and rest areas for road vehicles of all kinds.

ICMQ certificate

ICMQ certificate

Design requirements, type testing, markings, quality checks according to EN 124:2015. Certification issued by ICMQ.


FIBER TOP advantages

Easy installation and inspection

light

The composite manhole covers are up to 60% lighter than the ones in cast iron. Their lightness ensures an easier handling during the installation phase as well as during the maintenance, providing significant time, workforce and means savings. The installation could be indeed safely carried out by a single worker. Moreover, the reduced weight cuts down substantially the transport costs.

light

safe

Theft prevention

FRP manhole covers have no monetary value, while iron cast ones may be sold to scrap metal dealers. Therefore, composite covers prevent not only the possible accidents caused by cover thefts, but their replacement costs.

Theft prevention

Lasting

Scratch-resistant finish

Special scratch-resistant knurled finish.

Scratch-resistant finish

and also

RESPECT FOR THE ENVIRONMENT

The production process requires lower energy consumption than iron cast covers.  FRP manhole cover may be recycled through a mechanical process and reuse for by-products.

RESPECT FOR THE ENVIRONMENT
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